Products Products
Products / Products
Release Time: 2015 - 11 - 04
FDSP can manufacture the ring dies of different materials, types and hole diameters which are suitable for all top brand pelletizers, such as ANDRITZ, CPM, BUHLER, ZHENGCHANG, MUYANG, SHENDE etc Please offer the drawing and specifications of ring dies if you need.Dies-steel mouldFDSP dies are manufactured in the following steels:· X46Cr13 (i.e."stainless" steel or "chrome-steel") · 20MnCr5 (i.e."alloy" steel)· 18NiCrMo5 (i.e. similar to 20MnCr·5 but with a higher alloy content).The X46Cr13 steel dies are vacuum / through hardened. The heat treatment achieves 53-55HRc hardness on the surface and in the core. The high chrome content makes it corrosion resistant. Although it costs more than a normal alloy, X46Cr13 is by far the most common mat...
Release Time: 2015 - 11 - 04
CPM pellet press die characteristics 1.Advanced, automatic ring die processing technology: Full automatic CNC ring die drilling machine and vacuum heat treatment technology ensure the quality and working life of ring dies. 2.Rich ring die processing experience ensures the depth and opening ratio of the hole of ring die which can satisfy different requirements of poultry, livestock and aqua feed, thus improves the pelleting efficiency. 3.The surface of ring die is of good smoothness, high hardness, and the completed pellets are of good shape and neat appearance. 4.Quick discharge, high output and the production efficiency of the same size are much higher than ring dies of other brands. 5.Different types and hole diameters can be processed. Material selection Different ring die materia...
Release Time: 2015 - 11 - 17
Muyang ring die fixed by bolts characteristics1.Full automatic CNC ring die drilling machine is applied. The whole ring die processing is fully automatic controlled, and the holes of good smoothness are shaped at a time 2.Vacuum heat treatment technology reaches the most suitable working condition, which ensures the stability of ring dies.3.Smooth holes make sure that pellets are of high output and quality.4.Long working life5.Different types and hole diameters can be processed.Quality measurement of thermal treatment (1)Hardness For each ring die, after thermal treatment, at least 8 points shall be measured on both sides of the ring die and inner circle surface by sclerometer. The surface hardness shall be as follow: stainless steel: HRC52-55, alloy steel: HRC60-62; the differences betwee...
Release Time: 2015 - 11 - 16
Roller shell, commonly known as roller, is one of the main parts of pellet mill. It can be used to process various biofuel pellets, animal feed and other pellets.Now we have the roller shells of different shapes, such as:close-end grooved roller shell, honeycombed roller shell, drum-hole groove roller, open-end grooved roller shell, deflective-grooved roller shell etc.1.All roller-shells are manufactured using high carbom steels.2.All roller-shells are surface-hardened up to 58-62HRC3.Hardening depth is 6-7mm for C50 steel.4.The heat treatment is characterized by uniform hardening and hardening depth to ensure maximum durabilty.5.All our products are finished by skilled staff.6.Roller-shell surface hardening is tested before delievery to ensure premium quality. Open-end grooved roller...
Release Time: 2015 - 11 - 16
Honeycombed roller shell characteristics:1.Honeycombed roller shell is mainly applied to pelletize poultry feeds. The advantage is that it is uniform wearing,but has bad material intake performance. Large frictional force makes easy polishing.2.Material: Alloy steel, spring steel and bearing steel.3.Special thermal treatment ensures better wear resisting, and pelletizing performance.4.Long working life Roller shell, commonly known as roller, is one of the main parts of pellet mill. It can be used to process various biofuel pellets, animal feed and other pellets.Now we have the roller shells of different shapes, such as:closed-end grooved roller shell, honeycombed roller shell, drum-hole groove roller, open-end grooved roller shell, deflective-grooved roller shell etc.FDSP can manufact...
Products Product Details

Zhengchang ring die

Spec:
Material: Stainless steel, alloy steel Surface hardness: Stainless steel: HRC52-55   Alloy steel: HRC60-62 Compression ratio: Customized Compression ratio: Customized
Scope:
Availability: 2015 - 12 - 17
Describe:
Technical parameters:No.Type and sizeCompression ratioApplicable models1Ring Die D2.0×32/251:12.5Zhengchang 322Ring Die D3.0×35/301:10Zhengchang 323Ring Die D4.5×451:10Zhengchang 324Ring Die D4.5×451:10Zhengchang 355Ring Die D2.5×35/301:12Zhengchang 406Ring Die D4.0×45/241:6Zhengchang 40D7Ring Die D4.5×541:12Zhengchang 40D8Ring Die D3.2×391:12Zhengchang 429Ring Die D2.0×40/281:14Zhengchang 50810Ring Die D3.0×451:15Zhengchang 50811Ring Die D3.2×40/351:11Zhengchang 508E12Ring Die D4.5×55/271:6Zhengchang 508E
Explain:
Zhengchang ring die characteristics 1.Advanced, automatic ring die processing technology: Full automatic CNC ring die drilling machine and vacuum heat treatment technology ensure the quality and working life of pellet mill ring dies.2.Rich pellet mill ring die processing experience ensures the depth and opening ratio of the hole of ring die which can satisfy different requirements of poultry, livestock and aqua feed, thus improves the pelleting efficiency.3.The surface of pellet mill ring die is of good smoothness, high hardness, and the completed pellets are of good shape and neat appearance.4.Quick discharge, high output and the production efficiency of the same size are much higher than ring dies of other brands.5.Special aqua feed ring dies (small hole diameter but large compression ra...

Zhengchang ring die characteristics
1.Advanced, automatic ring die processing technology: Full automatic CNC ring die drilling machine and vacuum heat treatment technology ensure the quality and working life of pellet mill ring dies.
2.Rich pellet mill ring die processing experience ensures the depth and opening ratio of the hole of ring die which can satisfy different requirements of poultry, livestock and aqua feed, thus improves the pelleting efficiency.
3.The surface of pellet mill ring die is of good smoothness, high hardness, and the completed pellets are of good shape and neat appearance.
4.Quick discharge, high output and the production efficiency of the same size are much higher than ring dies of other brands.
5.Special aqua feed ring dies (small hole diameter but large compression ratio) have the advantages like quick discharge, neat shape, good smoothness, good water resisting etc.


Full automatic CNC ring die drilling machine (gun drill)
1.Multi-station, multi-main axis tool has higher efficiency than single axis tool. Multiple holes can be made when frock clamp turns a round. Besides, the construction of multi-station axis is more stable and the efficiency is higher.
2.Well-adaptability with a large range of diameter of ring die processing. In addition, the higher precision of ring die position ensures the precision and uniformity of pellet size, as well as the uniformity of wear and force along radial direction and peripheral direction.
3.CNC drilling machine, advanced touch panel.
4.Excellent gun drill tool, imported cooling liquid and tools with high rotation speed, which ensure needed processing conditions. The roughness of holes is less than Ra0.8. Smooth holes can make sure pellets are of high output, quality and convenient debugging. (the model does not need to be washed even for the first use).

 

 

Dies-steel mould
Our dies are manufactured in the following steels:
· X46Cr13 (i.e."stainless" steel or "chrome-steel")
· 20MnCr5 (i.e."alloy" steel)
· 18NiCrMo5 (i.e. similar to 20MnCr·5 but with a higher alloy content).
The X46Cr13 steel dies are vacuum / through hardened. The heat treatment achieves 53-55HRc hardness on the surface and in the core. The high chrome content makes it corrosion resistant. Although it costs more than a normal alloy, X46Cr13 is by far the most common material used through out the feed milling industry.

 

pellet mill ring die

Pellet Mill Ring Dies made in 20MnCr5 and18 NiCrMo5 steel, on the other hand, are case hardened to obtain 60-62HRc hardness for approximately 0.8-1.2mm. Under the case hardened layer the steel remains malleable and therefore less brinle. The dies made of this steel are more resistant for pelleting extremely difficult fibre-rich products such as beet pulp, alfalfa, straw and hay.

Dies-perfect drilling

FDSP pellet mill ring dies have an extremely precise and regular perforation: the "honey comb" layout of the holes is faultless.

Deep hole via gun drill drilling: ring die holes array evenly, uniform wall thickness between holes, to ensure ring die works successfully in pellet mill with smooth surface of pellet. It is important to upgrade smooth and polish level of ring die holes in order to decrease temperature difference, lower energy consumption, raise capacity, and reduce loss of nutrition FDSP reach international advanced level relate to hardness of ring die, evenness and smoothness of holes.

pellet mill ring die

pellet mill ring die

pellet mill ring die

Technical parameters:

pellet mill ring die

No.

Type and size

Compression ratio

Applicable models

1

Ring Die D2.0×32/25

1:12.5

Zhengchang 32

2

Ring Die D3.0×35/30

1:10

Zhengchang 32

3

Ring Die D4.5×45

1:10

Zhengchang 32

4

Ring Die D4.5×45

1:10

Zhengchang 35

5

Ring Die D2.5×35/30

1:12

Zhengchang 40

6

Ring Die D4.0×45/24

1:6

Zhengchang 40D

7

Ring Die D4.5×54

1:12

Zhengchang 40D

8

Ring Die D3.2×39

1:12

Zhengchang 42

9

Ring Die D2.0×40/28

1:14

Zhengchang 508

10

Ring Die D3.0×45

1:15

Zhengchang 508

11

Ring Die D3.2×40/35

1:11

Zhengchang 508E

12

Ring Die D4.5×55/27

1:6

Zhengchang 508E

Release Time: 2015 - 11 - 17
Zhengchang ring die characteristics 1.Advanced, automatic ring die processing technology: Full automatic CNC ring die drilling machine and vacuum heat treatment technology ensure the quality and working life of pellet mill ring dies.2.Rich pellet mill ring die processing experience ensures the depth and opening ratio of the hole of ring die which can satisfy different requirements of poultry, livestock and aqua feed, thus improves the pelleting efficiency.3.The surface of pellet mill ring die is of good smoothness, high hardness, and the completed pellets are of good shape and neat appearance.4.Quick discharge, high output and the production efficiency of the same size are much higher than ring dies of other brands.5.Special aqua feed ring dies (small hole diameter but large compression ra...
Copyright ©2005 - 2013 Jiangsu liangyou International Mechanical Engineering Co.,Ltd
ADD:中国·深圳·宝安中心区·宝源路F518时尚创意园15栋3层
TEL:+86 0755-2955 6666
FAX:+86 0755-2788 8009
CODE:330520